Case Study: Electronics Manufacturer Lithium & Button Cell Batteries
Client Overview
Our client is a UK-based electronics manufacturer producing a range of devices powered by lithium and button cell batteries. Due to the nature of their operations, they generate a consistent stream of hazardous battery waste, requiring careful handling, storage, and compliant disposal.
With increasing regulatory pressure and a strong internal focus on sustainability, the client sought a reliable partner to manage their battery waste safely and efficiently.
Project Requirement
The client needed a compliant and practical solution for:
- Safe storage of lithium and button cell batteries on-site
- Mitigation of fire risk associated with damaged or end-of-life lithium batteries
- Regular, hassle-free collections to avoid waste build-up
- Full compliance with UK hazardous waste regulations
- Clear traceability and documentation for auditing purposes
They also required guidance on best practices for handling and segregating different battery chemistries.
Our Approach
We began by assessing the client’s waste streams and storage setup, identifying key risks and opportunities for improvement.
To ensure safe containment, we supplied 30-litre UN-approved drums, specifically suited for hazardous battery storage. Each container was prepared with vermiculite, providing essential insulation and reducing the risk of thermal incidents.
In addition, we:
- Advised the client on correct segregation and storage procedures for lithium and button cell batteries
- Implemented a straightforward exchange service, ensuring minimal disruption to operations
- Scheduled monthly collections, aligned with the client’s waste output
- Provided clear labelling and guidance to support safe internal handling
When containers reach capacity, they are collected and replaced with fresh, compliant units, keeping the process seamless and efficient.
Responsible Processing and Traceability
All collected batteries are transported in full compliance with hazardous waste regulations to authorised recycling facilities.
We ensure:
- Complete traceability from collection through to final processing
- Issuance of all required waste transfer and hazardous waste consignment notes
- Environmentally responsible recycling processes that maximise material recovery
This provides the client with full visibility and confidence that their waste is being handled correctly at every stage.
Results: Sustainability and Compliance
Through our tailored solution, the client achieved improved safety on site, full regulatory compliance and a streamlined, sustainable waste management process.
By implementing a structured and compliant battery recycling system, the client can now focus on their core manufacturing activities, knowing their waste is managed safely and responsibly.
